Patents

US 12612507 B1: Programmable liquid metal microstructures for multifunctional soft thermal composites and methods for making same

Granted
2026-04-28
Filed
2022-04-27 application 17660972
Type
Utility · 18 claims
Elsewhere
Google Patents ↗ · USPTO patent document ↗ · USPTO Patent Center record ↗

Abstract

Soft, elastically deformable composites of multifunctional materials for electronics, robotics, and reconfigurable structures. Liquid metal (LM) droplets dispersed in elastomer matrices has unique combinations of soft mechanical response with exceptional electrical and thermal functionalities. These properties are strongly dependent on the material composition and microstructure. Control of LM microdroplet morphology to program mechanical and functional properties is by annealed-deformation shaping LM droplets in soft composites to create programmable microstructures in stress-free materials. Thermo-mechanical shaping is one example of annealed-deformation shaping. This enables LM loadings up to 70% by volume with prescribed particle aspect ratios and orientation, enabling control of microstructure throughout the bulk of the material. Through this microstructural control in soft composites, a material which simultaneously achieves a thermal conductivity as high as 13.0 W m−1 K−1 (>70× increase over polymer matrix) with low modulus (<1.0 MPa) and high stretchability (>750% strain) is demonstrated in stress-free conditions.

Source: PTBLXML, file of 2026-04-28 (ipgb20260428.xml).

Assignees

AssigneeTypePlaceAlso on furp.orgSource
Iowa State University Research Foundation, Inc. 581 patentsUS company or organizationAmes, IAPTBLXML, file of 2026-04-28

Inventors

InventorPlacePatentsPerson pageSource
Michael D. BartlettBlacksburg, VA22PTBLXML, file of 2026-04-28

CPC categories

SubclassCategoryFirst groupSource
C08KUse of inorganic or non-macromolecular organic substances as compounding ingredientsC08K3/08PTBLXML, file of 2026-04-28
C08JWorking-up; general processes of compounding; after-treatment not covered by subclasses c08b, c08c, c08f, c08g or c08hC08J3/203PTBLXML, file of 2026-04-28
H01BCables; conductors; insulators; selection of materials for their conductive, insulating or dielectric propertiesH01B1/22PTBLXML, file of 2026-04-28
H05KPrinted circuits; casings or constructional details of electric apparatus; manufacture of assemblages of electrical componentsH05K1/0283PTBLXML, file of 2026-04-28

Cooperative Patent Classification, as currently assigned (one row per subclass).

Assignments and security interests

RecordedWhatFromToReel/frameSource
2022-04-27Assignment
Assignment of assignor's interest
BARTLETT, MICHAEL D. signed 2021-06-21IOWA STATE UNIVERSITY RESEARCH FOUNDATION, INC. AMES, IA59743/777PASDL, file of 2026-10-15

Documents recorded with the USPTO Assignment Recordation Branch that list this patent. A security interest is a lender’s claim on the patent as collateral; a release ends it.

USPTO bulk data: PatentsView granted patents, disambiguated (PVGPATDIS) for patents, assignees, inventors, places and CPC categories; the USPTO Patent Assignment Dataset (ECORSEXC) for assignments and security interests. Patents filed in the last 20 years. No claims or full text. Links to other records are by name (and state): EXACT means the identical full name and state; FUZZY means a looser name match, with the confidence shown.