Patents

US 12325954 B2: Low weight modular carpet components and methods of making the same

Granted
2025-06-10
Filed
2023-04-06 application 18296748
Type
Utility · 21 claims
Elsewhere
Google Patents ↗ · USPTO patent document ↗ · USPTO Patent Center record ↗

Abstract

A low-weight carpet tile and process for making the same, wherein the carpet tile comprises a facecloth having a plurality of face yarns tufted through a primary backing, an extruded polymer secondary backing layer, and a reinforcing scrim layer partially embedded within the extruded polymer secondary backing layer. The top surface and bottom surface of the carpet tile are defined by the facecloth and the reinforcing scrim layer, respectively. A polymer-based resin is extruded onto the facecloth to form an at least substantially uniform secondary backing layer, and the reinforcing scrim layer is laid onto the extruded polymer secondary backing layer while the extruded polymer secondary backing layer remains above a softening temperature for the resin. The entire multi-layer web is then passed through a nip to embed the reinforcing scrim layer into the extruded polymer secondary layer, and the entire web is chilled.

Source: PVGPATDIS, file of 2026-04-10 (ipg250610.xml).

Assignees

AssigneeTypePlaceAlso on furp.orgSource
Aladdin Manufacturing Corporation 86 patentsUS company or organizationCalhoun, GAPVGPATDIS, file of 2026-04-10

Inventors

InventorPlacePatentsPerson pageSource
Michael Christopher GallmanCalhoun, GA6PVGPATDIS, file of 2026-04-10
Michael E. BellCalhoun, GA6PVGPATDIS, file of 2026-04-10

CPC categories

SubclassCategoryFirst groupSource
D06NWall, floor, or like covering materials, e.g. linoleum, oilcloth, artificial leather, roofing felt, consisting of a fibrous web coated with a layer of macromolecular material; flexible sheet material not otherwise provided forD06N7/0076PVGPATDIS, file of 2026-04-10
A47GHousehold or table equipmentA47G27/0293PVGPATDIS, file of 2026-04-10
B29CShaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairingB29C48/0021PVGPATDIS, file of 2026-04-10
B32BLayered products, i.e. products built-up of strata of flat or non-flat, e.g. cellular or honeycomb, formB32B5/022PVGPATDIS, file of 2026-04-10
B29KIndexing scheme associated with subclasses b29b, b29c or b29d, relating to moulding materials or to materials for ; moulds, ; reinforcements, fillers or preformed parts, e.g. insertsB29K2105/16PVGPATDIS, file of 2026-04-10
B29LIndexing scheme associated with subclass b29c, relating to particular articlesB29L2031/104PVGPATDIS, file of 2026-04-10

Cooperative Patent Classification, as currently assigned (one row per subclass).

Assignments and security interests

RecordedWhatFromToReel/frameSource
2023-07-13Assignment
Assignment of assignor's interest
GALLMAN, MICHAEL CHRISTOPHER signed 2023-07-03
BELL, MICHAEL E. signed 2023-07-06
ALADDIN MANUFACTURING CORPORATION CALHOUN, GA64235/861ECORSEXC, file of 2026-09-25

Documents recorded with the USPTO Assignment Recordation Branch that list this patent. A security interest is a lender’s claim on the patent as collateral; a release ends it.

USPTO bulk data: PatentsView granted patents, disambiguated (PVGPATDIS) for patents, assignees, inventors, places and CPC categories; the USPTO Patent Assignment Dataset (ECORSEXC) for assignments and security interests. Patents filed in the last 20 years. No claims or full text. Links to other records are by name (and state): EXACT means the identical full name and state; FUZZY means a looser name match, with the confidence shown.