Patents

US 12286691 B2: Liquid assisted additive manufacturing of a superalloy component

Granted
2025-04-29
Filed
2022-01-18 application 17577536
Type
Utility · 35 claims
Elsewhere
Google Patents ↗ · USPTO patent document ↗ · USPTO Patent Center record ↗

Abstract

A method is provided that facilitates additive manufacturing a superalloy component using a liquid assisted additive manufacturing process. The method includes successively depositing and fusing together layers of a superalloy powder mixture comprising a high melt superalloy powder and a low melt superalloy powder to build up an additive portion of the superalloy component. The method may further include heat treating the additive portion to form a homogenized base alloy of which the additive portion is comprised, which base alloy has a chemistry defined by the superalloy powder mixture. Each of the high melt superalloy powder, the low melt superalloy powder, and the superalloy powder mixture may have a nickel content by weight greater than 40% and have an aluminum content by weight of greater than 1.5%. The low melt superalloy powder may include at least 5% by weight of tantalum, and the high melt superalloy powder may include less than half the content by weight percent of tantalum compared to the content by weight percent of tantalum in the low melt superalloy powder.

Source: PVGPATDIS, file of 2026-04-10 (ipg250429.xml).

Assignees

AssigneeTypePlaceAlso on furp.orgSource
SIEMENS ENERGY, INC. 1,177 patentsUS company or organizationOrlando, FLPVGPATDIS, file of 2026-04-10

Inventors

InventorPlacePatentsPerson pageSource
Kazim OzbaysalCharlotte, NC33PVGPATDIS, file of 2026-04-10
Ahmed KamelOrlando, FL76PVGPATDIS, file of 2026-04-10

CPC categories

SubclassCategoryFirst groupSource
C22CAlloysC22C19/00PVGPATDIS, file of 2026-04-10
B22FWorking metallic powder; manufacture of articles from metallic powder; making metallic powder ; apparatus or devices specially adapted for metallic powderB22F1/09PVGPATDIS, file of 2026-04-10
B23KSoldering or unsoldering; welding; cladding or plating by soldering or welding; cutting by applying heat locally, e.g. flame cutting; working by laser beamB23K26/21PVGPATDIS, file of 2026-04-10
B29CShaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairingB29C64/165PVGPATDIS, file of 2026-04-10
B33YAdditive manufacturing, i.e. manufacturing of three-dimensional [3d] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3d printing, stereolithography or selective laser sinteringB33Y40/20PVGPATDIS, file of 2026-04-10
C22FChanging the physical structure of non-ferrous metals and non-ferrous alloysC22F1/10PVGPATDIS, file of 2026-04-10
Y02PClimate change mitigation technologies in the production or processing of goodsY02P10/25PVGPATDIS, file of 2026-04-10

Cooperative Patent Classification, as currently assigned (one row per subclass).

Assignments and security interests

RecordedWhatFromToReel/frameSource
2022-01-18Assignment
Assignment of assignor's interest
KAMEL, AHMED signed 2022-01-14
OZBAYSAL, KAZIM signed 2022-01-18
SIEMENS ENERGY, INC. ORLANDO, FL58679/311ECORSEXC, file of 2026-09-25

Documents recorded with the USPTO Assignment Recordation Branch that list this patent. A security interest is a lender’s claim on the patent as collateral; a release ends it.

USPTO bulk data: PatentsView granted patents, disambiguated (PVGPATDIS) for patents, assignees, inventors, places and CPC categories; the USPTO Patent Assignment Dataset (ECORSEXC) for assignments and security interests. Patents filed in the last 20 years. No claims or full text. Links to other records are by name (and state): EXACT means the identical full name and state; FUZZY means a looser name match, with the confidence shown.