Patents

US 12215200 B2: Methods for manufacturing bulked continuous filament

Granted
2025-02-04
Filed
2022-07-22 application 17871145
Type
Utility · 20 claims
Elsewhere
Google Patents ↗ · USPTO patent document ↗ · USPTO Patent Center record ↗

Abstract

A method of recycling a PET-containing material comprises: (1) providing an MRS extruder having an MRS section comprising a plurality of satellite screws and an outlet; (2) providing a vacuum pump in communication with the MRS section; (3) providing a spinning machine comprising an inlet, wherein the inlet is directly coupled to the outlet of the MRS extruder; (4) heating a plurality of PET-containing flakes in the MRS extruder to form a PET-containing melt; (5) increasing a surface area of the PET-containing melt by distributing the PET-containing melt across the plurality of satellite screws in the MRS extruder; (6) drawing off vapors from the PET-containing melt by reducing the pressure in the MRS section with the vacuum pump; (7) collating the PET-containing melt in the MRS extruder; and (8) extruding the PET-containing melt through the outlet of the MRS extruder into the inlet of the spinning machine.

Source: PVGPATDIS, file of 2026-04-10 (ipg250204.xml).

Assignees

AssigneeTypePlaceAlso on furp.orgSource
Aladdin Manufacturing Corporation 86 patentsUS company or organizationCalhoun, GAPVGPATDIS, file of 2026-04-10

Inventors

InventorPlacePatentsPerson pageSource
Thomas R. ClarkFalling Water, TN59PVGPATDIS, file of 2026-04-10

CPC categories

SubclassCategoryFirst groupSource
C08JWorking-up; general processes of compounding; after-treatment not covered by subclasses c08b, c08c, c08f, c08g or c08hC08J11/04PVGPATDIS, file of 2026-04-10
B29BPreparation or pretreatment of the material to be shaped; making granules or preforms; recovery of plastics or other constituents of waste material containing plasticsB29B7/485PVGPATDIS, file of 2026-04-10
B29CShaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairingB29C37/006PVGPATDIS, file of 2026-04-10
B29DProducing particular articles from plastics or from substances in a plastic stateB29D99/0078PVGPATDIS, file of 2026-04-10
D01DMechanical methods or apparatus in the manufacture of artificial filaments, threads, fibres, bristles or ribbonsD01D1/103PVGPATDIS, file of 2026-04-10
D01FChemical features in the manufacture of artificial filaments, threads, fibres, bristles or ribbons; apparatus specially adapted for the manufacture of carbon filamentsD01F6/62PVGPATDIS, file of 2026-04-10
D02GCrimping or curling fibres, filaments, threads, or yarns; yarns or threadsD02G3/24PVGPATDIS, file of 2026-04-10
B29KIndexing scheme associated with subclasses b29b, b29c or b29d, relating to moulding materials or to materials for ; moulds, ; reinforcements, fillers or preformed parts, e.g. insertsB29K2067/003PVGPATDIS, file of 2026-04-10
B29LIndexing scheme associated with subclass b29c, relating to particular articlesB29L2031/731PVGPATDIS, file of 2026-04-10
D10BIndexing scheme associated with sublasses of section d, relating to textilesD10B2331/04PVGPATDIS, file of 2026-04-10
Y02PClimate change mitigation technologies in the production or processing of goodsY02P20/143PVGPATDIS, file of 2026-04-10
Y02WClimate change mitigation technologies related to wastewater treatment or waste managementY02W30/62PVGPATDIS, file of 2026-04-10

Cooperative Patent Classification, as currently assigned (one row per subclass).

Assignments and security interests

RecordedWhatFromToReel/frameSource
2022-07-22Assignment
Assignment of assignor's interest
MOHAWK INDUSTRIES, INC. signed 2017-03-29ALADDIN MANUFACTURING CORPORATION CALHOUN, GA60594/16ECORSEXC, file of 2026-09-25
2022-07-22Assignment
Assignment of assignor's interest
CLARK, THOMAS R. signed 2012-12-24MOHAWK INDUSTRIES, INC. MARIETTA, GA60593/968ECORSEXC, file of 2026-09-25

Documents recorded with the USPTO Assignment Recordation Branch that list this patent. A security interest is a lender’s claim on the patent as collateral; a release ends it.

USPTO bulk data: PatentsView granted patents, disambiguated (PVGPATDIS) for patents, assignees, inventors, places and CPC categories; the USPTO Patent Assignment Dataset (ECORSEXC) for assignments and security interests. Patents filed in the last 20 years. No claims or full text. Links to other records are by name (and state): EXACT means the identical full name and state; FUZZY means a looser name match, with the confidence shown.