Patents

US 11161967 B2: Polymer powder and object made from the same

Granted
2021-11-02
Filed
2020-01-31 application 16778721
Type
Utility · 26 claims
Elsewhere
Google Patents ↗ · USPTO patent document ↗ · USPTO Patent Center record ↗

Abstract

A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction including a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction having a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction having a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).

Source: PVGPATDIS, file of 2026-04-10 (ipg211102.xml).

Assignees

AssigneeTypePlaceAlso on furp.orgSource
Hexcel Corporation 118 patentsUS company or organizationStamford, CTPVGPATDIS, file of 2026-04-10

Inventors

InventorPlacePatentsPerson pageSource
Whitney KlineEllington, CT5PVGPATDIS, file of 2026-04-10
Lawrence VarholakSouthbury, CT4PVGPATDIS, file of 2026-04-10

CPC categories

SubclassCategoryFirst groupSource
B29BPreparation or pretreatment of the material to be shaped; making granules or preforms; recovery of plastics or other constituents of waste material containing plasticsB29B9/12PVGPATDIS, file of 2026-04-10
C08KUse of inorganic or non-macromolecular organic substances as compounding ingredientsC08K7/06PVGPATDIS, file of 2026-04-10
B29CShaping or joining of plastics; shaping of material in a plastic state, not otherwise provided for; after-treatment of the shaped products, e.g. repairingB29C64/153PVGPATDIS, file of 2026-04-10
B33YAdditive manufacturing, i.e. manufacturing of three-dimensional [3d] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3d printing, stereolithography or selective laser sinteringB33Y70/00PVGPATDIS, file of 2026-04-10
C08LCompositions of macromolecular compoundsC08L71/00PVGPATDIS, file of 2026-04-10
B01JChemical or physical processes, e.g. catalysis or colloid chemistry; their relevant apparatusB01J2/02PVGPATDIS, file of 2026-04-10
B29KIndexing scheme associated with subclasses b29b, b29c or b29d, relating to moulding materials or to materials for ; moulds, ; reinforcements, fillers or preformed parts, e.g. insertsB29K2071/00PVGPATDIS, file of 2026-04-10
C08GMacromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bondsC08G2650/40PVGPATDIS, file of 2026-04-10

Cooperative Patent Classification, as currently assigned (one row per subclass).

Assignments and security interests

RecordedWhatFromToReel/frameSource
2020-02-25Assignment
Assignment of assignor's interest
KLINE, WHITNEY signed 2018-09-17
VARHOLAK, LAWRENCE signed 2018-09-17
HEXCEL CORPORATION STAMFORD, CT51911/198ECORSEXC, file of 2026-09-25

Documents recorded with the USPTO Assignment Recordation Branch that list this patent. A security interest is a lender’s claim on the patent as collateral; a release ends it.

USPTO bulk data: PatentsView granted patents, disambiguated (PVGPATDIS) for patents, assignees, inventors, places and CPC categories; the USPTO Patent Assignment Dataset (ECORSEXC) for assignments and security interests. Patents filed in the last 20 years. No claims or full text. Links to other records are by name (and state): EXACT means the identical full name and state; FUZZY means a looser name match, with the confidence shown.